Rockwool Sandwich Panel Machine

Rockwool Sandwich Panel Production Line

Rockwool Sandwich Panel Production Line

Description

Reviews

Brief introduction

Rockwool Sandwich Panel Production Line includes the following parts: uncoiling system, roll forming machine, preheating oven, foam machine, rock wool system, accessories of foaming system, double belt conveyor, double belt heating device, cutting system, stacking system, packing system, etc. The rock wool system consists of rock wool lifting device, rock wool slitting device,  rock wool turning over device, upper and lower foam spraying system, dust collecting device and conveyor, etc.

The product of Rockwool Sandwich Panel Production Line is a new type building material, which has the function such as good flame retarding, keep warm, heat insulation, sound insulation, waterproof, handiness, environmental protection and so on. It is widely applied in protection and decoration of outside wall for tall building and first class office building. 

This production line can mainly produce roof panel and wall panel.

Special sizes of sandwich panel can be designed in our company. The machine can be customized based on the customer’s specific technical requirements.

Video.

Technical specification
No. Item Parameters
Sandwich panel specification
1 Cut to length 2.5-15m
2 Width according to the profile drawing
3 Thickness according to the profile drawing
Raw material specification
1 Steel Coil thickness 0.4-0.6mm
2 Steel Coil Max. width 1250mm
3 Steel Coil Max. Weight 6 tons
4 Steel Coil yield strength 235-345Mpa
5 Inner diameter of Steel Coil 508mm/610mm
6 Outer diameter of Steel Coil 1000mm
7 Rockwool material Size: (1200-2400)mm*1200mm*100mm (L*W*H)  Density: 100~150Kg/m3    
Production  line specification
1 Max running speed 7m/min (can be adjusted)
2 Max line length about 120m
3 Work height 1200mm (the panel output height)
4 Control type adopt imported PLC control
5 Total power about 200kw (exclude the heating power 300kw)
6 Control voltage 24V/220V
7 Air source pressure 0.7Mpa (prepared by customer)
Description

Rockwool Sandwich Panel Production Line can do roof sandwich panel, wall sandwich panel. Special sizes of profiles can be designed in our company.

Profile drawing (the below profiles are for reference only, we can especially make the machine according to customer)

Layout drawing of Rockwool Sandwich Panel Production Line (for reference)

Work Flow

Feeding coil ------- uncoiling material -------- Film covering (cutting) -------- edge slitting -------- Roll forming ------- Preheating material ------- Feeding rockwool ------- mixed Foaming/glue spraying ------ Laminating in double belt conveyor ------- Cutting product ------ Run out conveyor -------- Cooling ----------Automatic stacking product--------packing


Automatic Rockwool Feeding System

The rock wool system consists of rock wool lifting device, rock wool slitting device rock wool turning device, upper and lower foam spraying system, two components side sealing foaming machine, dust collecting device and conveyor, etc. To do conveying, slitting and cutting, turnover and arraying, at the same time to send rockwool pieces into main machine and to put them into empty space of corrugation. (trapezium cutting machine is not included in this system)


High Precision Double belt Laminator

Double belt Laminator is mainly used to overcome the expansibility of foaming and make it solid, and it's decided by the panel thickness and production speed. Side belt is overcome horizontal expansion and it's decided by the width of panel and guiding to the panels. As active running mode, double belt laminator avoids panel deformation and scratch and to ensure panels quality.

Continuous Cutting System

Continuous Cutting System main function is used to cut the required product. It will cut the product when product’s length reaches the setting length in PLC, which measured by measuring encoder without stopping machine. In this way the machine can run continuously during the cutting, and collect the waste foam and dusts at the same time.



Automatic Stacking System

Automatic Stacking System is for stacking the panel after cutting and preparing for the next step packing. It can automatically stack the panels one piece by one piece.

Application 

Product application of Rockwool Sandwich Panel Production Line

In order to satisfy various customer requirements, we design and manufacture Rockwool Sandwich Panel Production Line in different specifications, models and configurations.

Packaging

Packaging Details

1. Fourteen *40GP containers for loading one set of the machine. (the container quantity is decided by the spec. of the production line.) 

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;

3. Spare parts and some small parts packed in wooden box;

4. All Components Fixed by steel wire with Container. Suitable for long time sea shipping.

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