C/Z/CZ Purlin Roll Forming Machine

C Channel Roll Forming Machine

C Channel Roll Forming Machine

Description

Reviews

Brief introduction

Automatic C Channel Roll Forming Machine is an equipment that produces C shaped steel channels continuously and it can continuously automatically uncoiling, straighteningroll forming, post cutting and output.

This machine has two roll forming units. And each unit adopts cassette type. When user need to change different sizes, it only needs to be performed by removing one cassette and installing another without additional adjustments.

The machine can be customized based on the customer’s specific technical requirements.

Technical specification
No. Item Parameter Remark
1   Suitable material Type S350GD, S350GD+Z275MAC Can be customized
Thickness 3.5 and 5.0mm
  Tensile strength Max 500 N/mm2
2 Forming Speed (m/min) Min. 10m/min Include the cutting time
3 Main machine motor power (KW) 55 Using the gear box
4 Hydraulic station motor power (KW) 15 According to final
design
5 Cutting way Hydraulic cutting  
6 Roller material Tempered steel
Cr12MoV
Can be customized
7 Roller shaft material Treated steel 35CrMo4 Can be customized
8 Control system  PLC control system,
 Operation:
screen+ button
 
9 Profile size change PLC control /
Press button
 
Video
Description

Automatic C Channel Roll Forming Machine can do C channel with following different size, cassette type adjustment. Special sizes of channel can be designed in our company.

Profile drawing (can be customized)

Roll Forming Unit with Gear Box Transmission

The bed frame is a welded and stabilized steel structure. On the bed frame cassettes with rollers are installed, the power is from motor by gear box to ensure strong enough. For each type of profile an individual removable cassette is used that reduces changeover time. 

Resetting from one profile for another is performed by removing one cassette and installing another without additional adjustments.

Cassette Type

Cassettes consist of vertical forming stands. Each stand includes upper and bottom shafts with rollers.

First three stands, if necessary, are equipped with driven upper and bottom shafts. Upper shafts are vertically adjustment to adjust the profile.

Transmission of the driven shafts has rigid elements with a safety clutch. Use of gear boxes and chain coupling between gearboxes is acceptable.

Straighten Device

Installed after stands with rollers before cutting die. Profile straightening unit is used for profile straightness adjustment in accordance with the drawings:

Max. curve of a profile is 0,5mm per 1 meter length.

Max. twist of a profile - 0,5° per 1 meter for a profile 5m and more.


Quick Fly Cutter

Cutting die with hydraulic drive of cutting unit. Because of big cutting force life of cutting blades will be effected. Includes two dies. Quick die changeover system. Cutting without scrap and chips (by displacement). Mobile cutting unit without stop of profiling flow. Cutting unit has a drive for longitudinal movement with the speed equal to the speed of profiling flow. Guides for profiles are included into the scope of supply

Layout drawing of Automatic C Channel Roll Forming Machine

Application 


Product application of Automatic C Channel Roll Forming Machine

In order to satisfy various customer requirements, we design and manufacture Automatic C Channel Roll Forming Machine in different specifications, models and configurations.

Packaging

Packaging Details

1. Five *40GP containers for loading one set of the product line.

2. The whole Wiped Anti Rust Oil, PLC controller covered by foam film;

3.Spare parts and some small parts packed in wooden box;

4.All Components Fixed by steel wire with Container. Suitable for long time sea shipping.

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